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DIY Workbench Ideas

The 7 Best Work Bench Plans - For Any Budget

Have you ever wanted to build a DIY Workbench from scratch but weren’t sure where to start? If so you’ve definitely come to the right place. We’ve assembled the 7 best workbench plans to choose from – With step by step instructions, anyone with a few tools – and a little woodworking “know-how” can accomplish!

How to Build a DIY Workbench

While there are hundreds of variations of wood workbench plans, most of them are take-offs on a few similar and basic designs. Below, you’ll find the two most common and popular DIY workbench ideas we know of.  The “Classic” and the “Cheap” DIY workbench plans.

Each workbench plan can be easily adapted to fit any Basement, Garage, or Workshop. 

How simple is it to build a workbench? By DIY standards, building a workbench ranks as one of the simplest DIY jobs you can accomplish.

The first step in building this DIY workbench is to Confirm the size of the bench that suits your space.  (Our instructions are for a typical workbench size – 30″ deep x 60″ long).

Now determine your budget, and decide how elaborate you’re workbench should be (Drawers vs. No Drawers, etc.).  Once that’s done, you’re ready to start building your own workbench.

All you need to know about building your workbench, and some of the best DIY workbench ideas we’ve found for homeowners:

 

Building Materials Required for DIY Workbench

While every set of workbench plans is going to be different, there are some common materials you’ll need to build most of them. 

Materials you will need to build your DIY workbench:

  • 2 x 4 lumber for framing
  • 7/16″ – 1/2″ plywood sheet (4×8)
  • 3-inch galvanized deck screws
  • 1-1/2 -inch drywall screws
  • Pegboard and pegs
  • 1×10 for backboard (some designs, optional)
  • Wood glue
  • Fluorescent light fixture (optional)

Tools Required to Build Workbench

In addition to the raw materials, you’ll need a few standard woodworking tools to measure and cut the boards for your new workbench. 

If you have a decently equipped workshop, there’s a good chance that you already have most or all of these tools. 

These are the essential tools you need to build a workbench:

  • Circular saw
  • Cordless drill
  • Clamps
  • Miter saw
  • Safety glasses
  • Straightedge
  • Tape measure
  • Lumber and hardware materials

 

The Classic Workbench (Approximately 7 – 8 hours)

 

classic workbench - best home gear

This classic workbench design is an excellent option if you need something sturdy and reliable that isn’t difficult to construct. As workbenches go – This is one of the workbench designs we recommend most often – and one that can be used in just about any workshop or garage setting.

 

Step 1: Construct Top and Shelf Framing

 

DIY workbench top - Best Home Gear
How to build Workbench Top – Courtesy Familyhandyman.com

 

First, make the framing for the workbench Top. Cut the 2×4’s in advance, and “dry fit” to make sure measurements are all correct, and square.  Cut (1) piece of 2 x 4 as an intermediate support for your top (above).

Next, using 3″ exterior deck screws, wood glue, and 2×4’s – assemble the top “framing plan”

Complete the workbench top assembly by adding a Plywood top (Lead photo above shows optional hardwood top): 

For plywood Top – We recommend using  (1) pieces of 3/4″ MDF plywood. Attach the plywood to the top of the framing by countersinking 1 1/2″ drywall screws.  MDF plywood will provide a smooth and practical finish to work on for most projects. For added protection, add a coat of clear varnish to make stains easier to clean up.

Note: If you need a rougher top (for doing metalwork as an example) you can use 2 layers of 7/16″ – 1/2″ OSB plywood instead.  OSB (oriented strand board) is rough, and ready to take all the abuse – but isn’t the best looking finish.

Note:  Your finished workbench “Top” should measure 30″ wide and 60″ long overall.

Optional:  To improve durability and or appearance, you can later add hardwood boards to the top of your workbench assembly.  If you plan to do so, you can eliminate one piece of plywood from the top assembly.

 

Step 2: Build Workbench Leg Attachments

Next, build and add the legs for your workbench.

The best way to do this is to create two separate leg assemblies, each consisting of two 2 x 4 legs and a pegboard brace.

When laying out your work, be sure to keep the leg assemblies about 1/8″ narrower than the top framing – as the finished Leg Assembly will fit inside the Top Assembly.

Note: For this project, we follow the standard workbench height of 36″, however, you can make your workbench shorter if desired.  

DIY Workbench Legs - Best Home Gear
Pegboard Sides For Workbench Legs

 

For a 36″ workbench height, cut the 2 x 4  legs at 35″ in height. (The Top is 1″ in height)

(Note: The 2 x 4 legs will be braced by pegboard, which can be used to hang tools and also add a lot of stability to your workbench.  

After you have (4) 2 x 4 legs cut for height, cut (2) pieces of pegboard @ 26 7/8″ wide (1/8″ narrower than the inside Top Framing) and 20″ in height. Pegboard helps add stability for your workbench and hold up under the weight of whatever tools and materials you may put on it.

Next, lay (2) 2 x4 legs on a flat surface, and using wood glue and drywall screws, attach pegboard sides to the top of the workbench legs.  Repeat on the other side.

Each finished Leg Assembly should be 26 7/8″ Wide x 35″ High.

 

Step 3: Attach Legs to “Top” Frame Assembly

Lay your assembled “Top” – Upside Down on a flat surface. Attach the (2) legs inside the “top” frame assembly. With the Pegboard side “Up” closest to the Top.

Using construction adhesive and 2 1/2″ deck screws, attach both legs into the top frame with the peg side on top and firmly secure legs to the inside of all four corners, and the Top assembly.

 

Step 4:  Install Workbench Shelf

Lay workbench on one side, to install your shelf. (See Below)

Workbench Shelf Construction:

Install a shelf for your workbench by building a 2 x 4 frame assembly 26 7/8″ wide (same as leg width) and 56 3/4″ long.  Attach (1) piece of 1/2″ plywood to the shelf frame assembly, with wood glue and drywall screws.

To make this step easier, turn the workbench on one side and screw the shelf into place at the bottom and inside of pegboard leg assemblies.

When completed your overall workbench measurement should be 30″ wide x 60″ Long x 36″ High.

workbench shelf - best home gear
Attaching Shelf To Workbench Legs

 

Step 5:  Add Top Boards (Optional)

If you choose to build a more “upscale design” – you can also add 1″ x 6″ hardwood boards to the top of your completed workbench. Hardwood will sustain a greater impact than plywood, and for indoor workshops, also provides a more pleasing design.

 

Step 6:   Attach Back Brace and Small Shelf.

To provide a back brace and small shelf for items like nails, screws, or glue, etc. you can install a simple back brace.  This will stabilize the back of the workbench, and keep items from rolling off the back of your bench.

We recommend a 1×10 pine board with a 4″ top shelf, and 4″ side legs attached to it for support.  Simply cut a 1″ x 10″ the same length as your workbench. 

Next, attach the 1 x 4 shelf to the 1″ x 10″, (allowing 4″ for a height of the top), and fix the back brace to the backside of the top frame assembly.

 

Step 7:   Stain and Finish as Desired

If you like, you can stain your finished workbench to make it look a bit nicer in your shop space. If you plan to stain it, be sure to Sand all of the pieces you cut before you assemble the bench. 

Follow your staining with a durable Semi-gloss varnish to seal and protect the wood and make clean-ups easier. 

Paint is also an option, or you can simply leave your finished workbench as it is. 

 


 

The “Cheap Workbench” (Approximately 2 Hours)

Let’s say you want a very inexpensive workbench that you can put together with very minimal effort, and far less time than the “Classic DIY Workbench” requires.

If that’s you, we suggest considering this cheap workbench plan. This particular cheap DIY Workbench is one of the easiest we’ve ever come across – and it can be built for under $50. 

But don’t let price or ease of construction fool you, as it’s still an excellent workbench that will give you years and years of good use. 

Cheap Workbench Ideas - Best Home Gear
How To Build a Cheap DIY Workbench – With Optional Top Shelf/Pegboard Backer

 

As with the Classic Workbench plans,  the first step in building the “Cheap Workbench” is to build the necessary framing for the Workbench Top and Shelf (below).

Top and Shelf for Workbench

 

Step 1:  Build Workbench “Top” Framing (30″ wide x 60″ long)

You will need two 2″ x 4″ frames, one of them to match the size Top you require – We recommend an optimal size workbench of 30″ wide x 60″ long.  This will allow you to get all the plywood you need out of (1) 4′ x 8′ sheet of plywood.  

You will need approximately (12- 16) 2″ x 4″s – depending on whether you build the Upper shelf for the overhead light (See step 5 below)

Note:  To save some money, you can use (1) piece of 7/16″ OSB exterior plywood for the top and the lower shelf.  If you only use one sheet of plywood – add additional intermediate supports (see video) to add stability.  (not required for a double layer plywood top).

Step 2:  Build Workbench “Shelf” Framing (24″ x 60″)

Repeat the above steps – But instead, build the Shelf framing.  We recommend it be 24″ x 60″ long, which allows leg room under the bench.

Next, take the framing for the bottom shelf and screw it onto the legs at your desired height. To make it easier, consider using a solid object like a cinder block or a paint can hold the frame in place at a uniform height while you attach it. 

Step 3:  Attach (4) 2″ x 4″ Workbench Legs

workbench legs

 

After the Top and Shelf are completed, attach to the “Top” (4) 2″ x 4″ x 35 1/2″ high legs to the Top frame. 2 1/2″ deck screws are the best option here, though nails will work as well. 

 

Step 4:  Attach Plywood To Workbench

plywood top workbench

Now it’s time to attach the 3/4″ MDF plywood to the top and the bottom shelf of the workbench. For attaching the plywood, we recommend using drywall screws.

Using 1 1/2″ drywall screws, secure 7/16″ – 1/2″ OSB plywood to the Top & Shelf frames.  If you own a brad nailer, this is also a very quick method of securing the plywood.

Step 5:  Construct Top Shelf/Light Frame

 

For this step – We recommend building a 12″ x 60″ long Top Shelf –  With (4) 72″ legs.  This size will accommodate an intermediate shelf, pegboard, and a 48″ standard overhead “shop light”  – As shown in Photo above for Cheap Workbench.

This particular work table plan calls for a top-shelf – mounted high behind the main body of the bench. Use 2x4s to build a top/overhead light frame, and add plywood to complete, following the similar construction pattern to the top and bottom shelf.

To finish up your new workbench you can order this best-selling 4 Foot Shop Light from Amazon.

Step 6:  Attach Legs to the Top/Overhead Light Shelf

Using another 4) pieces of 2×4, construct legs that will support the top shelf. You can set the height as desired, depending on how high you want the top shelf to sit above the main workbench surface. We recommend 72″ height.

Add (1)  1″ x 8″ pine shelf – located half-way between the Workbench top and Top shelf.

Optional: Add (1) piece of 24″ x 60″ pegboard for stability and tool storage.

 

Step 8:  Secure Top Shelf to Workbench

Finally, you can complete the construction by screwing the top shelf assembly to the existing workbench you built earlier.

 

Step 9: Stain as Desired

As before, you can stain or finish your completed workbench as preferred.

Check out this video from Family Handyman – To See a Quick step by step Assembly of this “Cheap Workbench” – Under $50

 


DIY Garage Workbench Plans

Many homeowners ask “How to Build a Garage Workbench”. And for good reason; the most common location you might need a workbench is in the garage. And guess what – Garage workbench plans are the least complicated and cheapest workbenches you can build.

To build a garage workbench, 1) Decide on the Best plan for your skillset and budget, and 2) adjust plans based on the Size of workbench you want to build. 

While you certainly can get as fancy as you want, garage workbench plans are usually relatively inexpensive and straightforward to construct.  

5 Best Workbench Designs For Garage

 

Built-to-Last Workbench:

 

DIY Workbench - Best Home Gear

 

The “built-to-last” workbench plan is also an excellent option for a garage. While not the cheapest bench to build, this extremely sturdy, practical, and easy workbench also includes (4) handy drawers.

For most homeowners, this built to last workbench design checks all the boxes we think are essential for a suitable garage workbench. 

If you’re looking for something tough enough to stand the test of time, this workbench plan is probably the ticket. 


 

The 2″ x 4″ (Simple) Workbench:

 

2 x 4 workbench - Best Home Gear

 

 2x4s are the woodworking world’s workhorse boards, so it’s not surprising that there are workbench ideas out there that use 2x4s – exclusively in their construction. 

This type of bench is super cheap and simple, but also rugged enough to endure hard use over time. 


Folding Workbench:

 

If space is limited in your garage, you might consider a folding workbench that will allow you to store your tools in a compact area when it’s not in use. 

Folding benches are much easier to build than their “fixed” counterparts, and they can come in handy if you’re working in a cramped garage. 

folding workbench - best home gear
Bench in Upright position

 

folding bench with hinge - Best Home Gear
Folding bench in lowered Position

 

leg block for workbench
Detail of Leg Block, with leg lock hardware

 

Start by simply building the workbench “Top” size you need, then add a 1″ x 4″ front rail (shown above). 

Next, add (2) 2″ x 2″ x 30″ legs, with “foldable” leg lock hardware. You can order the Leg Lock hardware here at Amazon.

Install (3) “door” hinges on the rear frame of the “Top”.

Finally, add a wood 2″ x 4″ horizontal cleat – to the studs in your garage or workshop – and secure the hinges to the cleat.

 


 

Utility Workbench:

 

Utility DIY Workbench - Best Home Gear

 If you’re looking for a super-simple design that literally anyone can build, look no farther than the utility-style workbench. Inexpensive, simple, and practical, this design is a no-frills answer to your garage workbench needs. 


 

Modular Workbench:

 

modular workbench - best home gear

Okay, let’s say you really want a fancy, all-purpose workbench. The modular workbench design allows offers folding and sliding storage and work surfaces, allowing you to tackle big projects from a relatively small space. 

This modular workbench is more labor-intensive to build, but you’ll find that it’s a fantastic bench to own, once you’ve got it made. 


 

Frequently Asked Questions (FAQ) – How To Build Workbench

 

How Do You Make a Simple Workbench?

Our best suggestion for building a simple workbench is to follow our step by step instructions (above) for a Cheap Workbench.  And, to make it even simpler, and cheaper, omit the optional Top Shelf/Overhead light attachment.

What Is The Best Size For Workbench?

One of the awesome things about a DIY workbench project is that you can customize it to fit your space. 

Before you construct your bench, measure the floor space you have available, and build your bench based on the dimensions that space can accommodate. 

Any of the workbench ideas listed here can easily be scaled up or down, so don’t be afraid to alter the designs by changing their dimensions to suit your needs. 

What Is a Good Height For a Workbench?

The most common height to build a workbench is 34″ – 36″ High.  If you’re up to 5′-6″ high opt for 34″, and 36″ High for those 6′-0 or Taller.

 


Wrapping Up:

Now that you know how to build a workbench, you should have no trouble working from these various workbench plans to create the perfect workbench for your space.

Workbenches are considered one of the easier DIY woodworking projects you can take on, and the workbench you build today – will make a very useful working area for you for years to come.

Thanks For Coming and Don’t forget to Leave Us a Comment or Suggestion Below!

 

References & Further Reading

 
Kevin

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